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> Equipment and Capabilities
High speed stamping: Presses
Quantity
Manufacturer
Tonnage
Style
Speed
18
Bruderer
30
4-Post
1,500 S.P.M.
9
Bruderer
30
3-Post
600 S.P.M.
1
Bruderer
22
4-Post
1,800 S.P.M.
3
Bruderer
10
4-Post
500 S.P.M.
8
Minster
30
Pulsar
1,000 S.P.M.
6
Minster
22
B1-22
800 S.P.M.
2
Minster
35
800 S.P.M.
1
Minster
60
800 S.P.M.
1
Perkins
22
800 S.P.M.
4
V & O
25
800 S.P.M.
3
Various
5
800 S.P.M.
Stamping: Auxiliary equipment
Quantity
Equipment Type
68
Dereelers with pallet, spool, and pancake capability
77
Reelers to handle all output formats
Shop equipment
Quantity
Equipment Type
18
Surface grinders – various types and manufacturers
2
2007 Agiecut progress V2 wire EDM machine with SF module for finishes of 3.9 RMS
3
Bridgeport milling machines
1
Santec hole popper
1
Mitsubishi 6 axis conventional CNC sink EDM with fine finish
1
Hardinge toolmaker lathe
1
Sunnen hone
3
Drill presses
2
Lucifer heat treat ovens
3
Height gauges
1
Hardness tester
Shop: Misc. Equipment
Quantity
Equipment Type
1
Set plug gauges
1
Set Mitutoyo gauge blocks
8
Granite surface plates – various sizes
1
24” vernier calipers
1
Tool etcher
Quality Control Equipment
Quantity
Equipment Type
12
PPT on-line vision systems
9
Optical comparators (10X – 50X Magnification)
25
Microscopes
2
Camber gauges
2
Twist gauges
3
OGP smart scopes for automated inspection and SPC, CPK collection and charting
1
Ram optical scope
1
Leitz toolmaker scope
1
Chatillion force gauge
1
Leco potting and cross section system
2
Ultrasonic cleaners
1
Ultra polisher
Engineering
Quantity
Equipment Type
4
AutoCAD design stations – Current revision level
Personnel
Quantity
Role
25
Toolmakers
11
Die repair persons
10
Press operators
9
Quality control engineers and inspectors
4
Die design engineers
Presses and shop equipment
One of over 30 Bruderer presses
OGP Smart Scopes
Two 2007 Agiecut wire EDM machines
Optical Comparator
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